L1 Cassette Cart

overview the cassette cart is a carbon accessory designed to safely transport and install the cassette on the l1 printer it uses a mechanical foot pedal to lift or lower the cassette into position the cart is only designed for use with carbon l1 printer cassettes and should not be used for any other purpose carbon will install and service the cart use cases the cassette is heavy (20 4 kg/45 0 lbs) and needs two people to lift the cart allows one person to install and remove the cassette from the printer the cart is necessary to protect the cassette while transporting, except when lifting it into a drawer in the cassette hotel the cart holds the cassette properly for a full inspection optionally, the cart may hold the cassette during resin dispensing or cassette cleaning (over a workbench) benefits the cart provides options to enhance the production process, such as periodically swapping cassettes for regular maintenance during continuous printer usage multiple carts may be used in a production setting features stats weight 62 kg (137 lbs) requires 2 people to unpack from the shipping crate dimensions raised (w x d x h) 933 x 752 x 1138 mm (36 7 x 29 6 x 44 8 in) dimensions lowered (w x d x h) 933 x 752 x 1094 mm (36 7 x 29 6 x 43 0 in) descriptions fork tips the fork tips provide a protective polymer cover for the protruding end of the lift forks lift forks the lift forks support the cassette by sliding into the guide slots under the handles nubs prevents the cassette from sliding off the lift forks during transportation handle the primary point of contact for maneuvering the cart foot pedals the large foot pedal raises the cart, the small pedal lowers it casters the casters allow the cart to roll easily over smooth level lab surfaces the rear casters lock to prevent the cart from moving if the user wishes it to remain stationary cart clearances the required 1500 mm (59") of space in front of the l1 printer provides ample room for maneuvering the 930 mm (36 7") long cassette cart around and into position to load and remove the cassette here is an example of the space required to maneuver and park the cart clearances for maneuvering the cassette cart typical cassette cart movements safety safe operation of the cassette cart requires that you read and understand the warnings below this machine to be operated only by trained personnel in accordance with the l1 cassette cart docid\ ibv6gvpwqutiq9fusb89 , safety procedures, and instructions for safe machine operation failure to comply with these specified procedures and instructions may impair the safety features of the machine warning! ⚠️ do not exceed the rated load of 32 kg (70 5 lbs) ⚠️ do not modify or service the cassette cart for all service and maintenance, contact carbon ⚠️ the cassette cart should only be used as directed with the carbon l1 printer cassette ⚠️ never attempt to use the cassette cart to lift or transport more than one (1) cassette at a time ⚠️ never put your head or torso under a lifted cassette ⚠️ avoid putting your hand below the cassette unless needed for inspection or maintenance ⚠️ always verify that the cassette is seated securely on lift fork nubs caution! when the cart is loaded with a cassette, the cassette may impair visibility proceed with caution when pushing the cart clean up resin spills (including drips) immediately to avoid slippery floors and prevent spreading of resin contamination when lifting the cassette by hand, use two people and lift using the handles on the sides of the cassette lock cart casters when the cart is unattended monitor the cart when loading and during all movements using the cassette cart to move a cassette that contains resin increases the risk of spills ensure the cassette is fully seated on the lift forks and use caution when handling the cassette cart ⚠️ pinch hazard internal moving parts can cause severe injury watch out for pinch points and bump hazards only move the cassette cart using the cart’s handle keep both hands on the cart handle when raising and lowering the lift forks keep hands away from the bar under the lift forks notices ⚠️ the cassette cart should only be operated on a flat, smooth floor such as troweled concrete or epoxy operation removing and loading cassette video text line up lift forks with guide rails slowly push cart forward push pedal down to lift cassette off printer deck press large pedal to raise press small pedal to lower pull cart with cassette straight back until cassette is clear of the printer verify that cassette is seated securely on lift fork nubs perform actions in reverse to load cassette onto printer deck if the cassette is not seated securely, do not attempt to adjust it by hand instead, lower the lift forks using the foot pedal release, make sure the cart is properly aligned and pushed fully into the printer, and lift the cassette again using the foot pedal manually lifting cassette on and off cart when lifting the cassette by hand, use two people, and lift using the handles on the sides of the cassette only load or remove a cassette with the cassette cart in the lowered position removing cassette from cart lower the lift forks using the foot pedal release if necessary with one person holding the handle on each side of the cassette, carefully lift the cassette off the nubs on the lift forks and slide the cassette off loading cassette onto cart lower the lift forks using the foot pedal release if necessary with one person holding the handle on each side of the cassette, slide the guide slots on the sides of the cassette onto the lift forks carefully lower the cassette, seating the nubs on top of the lift forks into the holes on the underside of the cassette rails verify that the cassette is fully seated on the lift forks the guide slots slide onto the lift fork maintenance monthly wipe down cassette cart remove resin or dust with ipa and acetone as needed pay particular attention to the handle inspect cassette cart for damage fork nubs (missing or damaged) fork tips (missing, cracked, chipped, jagged edges, etc ) casters (resin build up, worn rubber, etc ) inspect vertical beam if vertical beam wobbles significantly, remove cassette cart from use and contact carbon support mailto\ support\@carbon3d com troubleshooting lift mechanism if the lift mechanism becomes stuck or inoperable with a cassette on the cart, remove the cassette as follows if possible, lower the cassette using the foot pedal release remove any resin and clean the cassette per the instructions in cassette care docid\ y imi7aevlyjbsatexxdb using two people, one holding the handle on each side of the cassette, carefully lift and slide the cassette off the lift forks remove the cart from production and contact carbon support or call 1 (650) 285 6307, option #2 uncrating & crating uncrating and crating requires 2 people https //archbee doc uploads s3 amazonaws com/uxbzokjjtgpphjapq8fvm f rbhecx1jk cpkcdbajn 20250207 000701 pdf product manual https //archbee doc uploads s3 amazonaws com/hgke31ntn28graxytpacy oq5tycynpy62qqqiy7cy7 20250103 034419 pdf