Part Defects

Excess Resin

12min

Excess Resin

Shiny patches on parts or clogged gaps.

Excess Resin


How to Identify

Excess Resin can be diagnosed as follows:

  • Shiny or glossy patches
  • Inconsistent surface sheen
  • Clogged gaps in a lattice

This defect is related to the Salt Baked Into Part defect, which stems from the same issue but manifests differently.

Troubleshooting



Process, Material, and Hardware Checks

If any of these conditions apply to your print, take the corrective action and reprint to see if the problem is resolved.



Print Preparation or Part Design Adjustments

The following solutions will address print or part-related causes of the defects. Choose among the suggested actions below and select the best approach for your application. Usually only one type of adjustment is needed.

If problems persist, please reach out to Carbon Support.

Explanation & Causes

Explanation

When parts are not fully cleaned, liquid resin remains on the part after washing and cures into the part.

  • Features prone to collecting liquid resin and not getting fully cleaned:
    • Blind holesSmall openings with only one access point
    • Tight corners (acute angles ≤ 90°)
    • Tightly packed features
    • Difficult to access spaces
      Areas that solvent cannot access easily
    • Small features and openings
      Such as in a lattice


Causes



Root Issue

Problem

Why Defect Presents

Washing

Blind Holes

Solvent cannot effectively reach part features when the surface tension of the liquid resin is stronger than the solvent's ability to flow through the feature.



Corners





Tight Corners ≤ 90°





Tightly Packed Features





Difficult to Access Spaces





Small Features and Openings



Print Preparation or Part Design

How the part is oriented, supported, or designed is causing the defect.

Document image


Root Issue

Problem

Why Defect Presents

Design

Blind Holes

Tight spaces create areas where the surface tension of the liquid resin is stronger than the solvent's ability to flow through during washing.



Tight Corners ≤ 90°





Tightly Packed Features





Difficult to Access Spaces





Small Features and Openings





Small Features and Openings