Utilities

ventilation and air quality view from below of ventilation ducting in a factory space requirements ventilation equipment is not provided by carbon and can be a long lead item therefore, planning and installation should be started early in the site preparation process you must have either built in mechanical ventilation or a stand alone unit that meets the requirements below before scheduling your printer installation item flow rate requirement additional requirements m1 / m2 printer minimum flow rate 34 51 m³/hr (20 30 cfm) per printer printer exhaust outlet 4” diameter exhaust on the back of the printer m3 / m3 max printer minimum flow rate 34 51 m³/hr (20 30 cfm) per printer printer exhaust outlet 4” diameter exhaust on the back of the printer post processing area 85 m³/hr (50 cfm) per wash area adjustable snorkel or fume hood fp3d oven requirements for customers that will use docid\ u cqe4ai3bbu3avcjqwlo resin, a docid 7ne6rgdaszpapohh5qozm is necessary see facility requirements below item flow rate requirement additional requirements convection oven 34 m³/hr (20 cfm) per oven convection oven exhaust outlet 4” diameter exhaust on the top of the oven high temp hose convection oven ventilation example your onboarding consultant will ask for a picture of each ventilation connection before scheduling the installation we recommend a central line central line of ventilation with multiple drops multiple drops , each with an installed blast gate blast gate rear view of oven with adapter condenser for high volume fp3d production if you will be using approximately 100 liters or more annually , you will need to install a condenser to prevent buildup in the ventilation ducting download the handout below for more information additional oven ventilation notes your oven is equipped with an adapter adapter to ensure flow rate is not too high please attach the oven to the ventilation system using the provided adapter, which is shipped inside the oven the adapter is a flanged ventilation duct with an outer ring held with three wing nuts that should be installed on top of the oven you should connect it to the oven first so you can easily connect it to your 4 inch round exhaust duct do not seal the outer ring (a common customer issue) this arrangement pulls air from the room rather than sucking heat out of the oven, but in doing so also removes oven fumes as oven exhaust temperatures can exceed 220 °c , use metal duct or metal duct hose metal duct or metal duct hose , plus a hose clamp, to withstand the high temperature air for at least 10 feet to allow for sufficient cooling you can also use a flexible hose with a high temperature rating, such as the https //www mcmaster com/catalog/122/251 once the oven has been installed and ventilated, please conduct temperature checks, using any precision https //www amazon com/taylor 3506 precision oven thermometer/dp/b000bqwmtk/ref=sr 1 1?ie=utf8\&qid=1493140566\&sr=8 1\&keywords=taylor+3506+trutemp+2+1/2%22+dial+oven+thermometer , at 60, 120, and 220 °c to ensure your oven is maintaining the proper temperature facility air quality printer must be installed away from sources of particulate matter smoke, dust from grinding, milling, sanding, or polishing, or any other known sources of dust or air contaminants (internal optical equipment is highly sensitive and will degrade when exposed to significant pollutants) room where printer is installed should have air filters to maintain air cleanliness above requirements do not apply to post processing areas ventilation options stand alone units (fume extractors) built in mechanical ventilation for other questions about your specific ventilation situation, contact the mailto\ siteprep\@carbon3d com total ventilation capacity the minimum ventilation requirement for a single m1 / m2 or m3 / m3 max printer lab plus the post processing area is 119 m³/h (70 cfm) building capacity for plenty of ventilation is a good idea for your carbon lab because excess ventilation will make it easy to accommodate more printers and adopt future products or accessories without the need to re engineer your lab faqs and additional information how do we know if our installation site has adequate air quality? for most installation sites, air that is filtered and clean enough for workers not to wear dust masks will likely be adequate in addition, the printer must be separated from any machines that emit smoke, dust, mist, or particles for additional assurance, air particle counts may be tested to meet iso 8 classification, which provides acceptable particle limits for carbon printers what are the ventilation options available? there are two options to consider when planning ventilation for your printer either option must meet the following requirements mechanical ventilation mechanical ventilation is the intentional fan driven flow of outdoor air into a building mechanical ventilation systems may include supply fans (which push outdoor air into a building), exhaust fans (which draw air out of the building and thereby cause equal ventilation flow into a building), or a combination of both ductwork is required along ceilings and/or walls to create the pathway for air to be vented to the outside of your building if you don't already have a mechanical ventilation system, you may need to consult with a contractor about building such a system for your lab mechanical ventilation is a long lead time item if you choose to proceed with mechanical ventilation, carbon recommends that you begin this step early in the site prep process stand alone ventilation or fume extraction a https //www sentryair com/brochures/ss 400 fsd pdf has two flexible hoses to accommodate up to two locations (the printer and the post processing area) fume extraction costs less than mechanical ventilation and is easy to install if you have questions about ventilation, contact the mailto\ onboarding\@carbon3d com can i use a stand alone ventilation system (fume extractor) instead of mechanical ventilation? yes, most dental customers purchase a fume extractor instead of installing mechanical ventilation to meet the site prep requirements however, there are several instances in which you cannot use a fume extractor the fume extractor is not compatible with the following non dental resins (carbon 2 part engineering resins) any oven other than a uv cure unit multiple m series printers (you will need more than one fume extractor) for more information on fume extraction, contact the mailto\ onboarding\@carbon3d com what are the trade offs between mechanical ventilation and stand alone ventilation? installation of mechanical (traditional) ventilation is costly and time consuming however, it is a more effective option if you are currently using or plan to use multiple printers or additional equipment that requires ventilation the fume extractor is recommended for single printer sites that do not plan to add additional equipment it is relatively low cost and will meet appropriate health and safety requirements carbon has validated the following stand alone ventilation system https //www sentryair com/brochures/ss 400 fsd pdf do i need a contractor for traditional/mechanical ventilation? in most cases, you may want to use a contractor to install mechanical ventilation a contractor can help ensure that your ventilation system meets all local and regulatory codes, as well as carbon recommended specifications why does carbon have a ventilation requirement? carbon printers require ventilation because liquid resins and solvents are classified as hazardous materials without ventilation, your facility could be exposed to fumes that could pose a health risk for your employees for more information regarding health and safety, contact your local regulatory agency electricity power plug in a wall socket in a lab requirements you will be required to supply power to the following equipment and accessories m1, m2, m3, m3 max printer(s) uv curing unit(s) orbital shaker (for cleaning parts) optional convection oven used to cure fp3d resin item m1/m2 printer m3 printer m3 max printer voltage 100 240 v 50/60 hz single phase 120 240 v 50/60 hz single phase 120 240 v 50/60 hz single phase mains supply voltage fluctuations ±10% ±10% ±10% overvoltage category ii ii ii circuit breaker 15 a dedicated circuit 15 a breaker on a dedicated circuit separate from ovens (japan 16 a breaker on 200 v dedicated industrial power circuit) 20 a breaker on a dedicated circuit separate from ovens (japan 16 a breaker on 200 v dedicated industrial power circuit) power supply cable a regionally appropriate power supply cable will be supplied a regionally appropriate power supply cable will be supplied a regionally appropriate power supply cable will be supplied socket type standard standard nema 5 20 item all printers socket location if using a carbon provided cable, the socket must be within 1 8 m (6’) of the power entry point on the printer non carbon power cords note using an inadequately rated power cable can result in electric shock, arc flash, fire, or damage to the equipment uv curing unit electrical requirements item requirement dreve pcu led 1 5 a docid\ jlgbnwuiotywrcrmnptbk apm led uv cube see 3rd party specifications docid\ fruv7y7efpnnqlokhl8x5 dreve pcu 90 see 3rd party specifications docid\ f5w7hnxy a lfy0vgqipe dymax ece 5000 see 3rd party specifications docid\ pxk8goz0subzq y fqmim otoflash curing unit w/gas see 3rd party specifications https //whipmix com/products/otoflash curing unit/ inlab speedcure (dentures) contact dentsply sirona sales for more information information on applications, resins & uv curing units your dental lab may require more than one uv curing unit depending on the types of applications you will produce to learn more about applications, resins, and specific uv curing units, see the docid\ xckd87zq6nzxz3bsamccb contact your carbon sales director with any additional questions optional fp3d requirements workstation/product # sockets required place sockets near equipment to avoid trailing power cords dedicated circuit breaker required power requirements (100 240 vac and 50/60 hz) convection oven 1 yes 14 a notes the oven and printer should be on separate breakers please consult with your electrician on how to best power the printer and accessories see the manuals for the docid 7ne6rgdaszpapohh5qozm and docid\ fruv7y7efpnnqlokhl8x5 requirements other electrical requirements item requirement orbital shaker 100 240 vac and 50/60 hz; 1 a no dedicated circuit required recommended backup power 1500 va uninterruptible power supply https //www apc com/shop/us/en/products/apc power saving back ups pro 1500/p br1500g to prevent the printer from power cycling during power outages uninterruptible power supply (ups) notes ups battery back up units protect printers against power outages and surges for the m1/m2 printers, we recommend a https //www apc com/shop/us/en/products/apc power saving back ups pro 1500/p br1500g with an https //www apc com/shop/us/en/products/apc back ups pro external battery pack for 1500va back ups pro models /p br24bpg to prevent the printer from power cycling during power outages at a minimum, you must have the printer and part washer plugged into separate power strips with adequate surge protection m3 printers draw 850 va during unheated and 1200 va during heated prints you may use https //www apc com/shop/us/en/tools/ups selector/server/load to calculate the appropriately sized ups and battery pack(s) for your needs m3 max printers draw 1150 va during unheated and 1500 va during heated prints you may use https //www apc com/shop/us/en/tools/ups selector/server/load to calculate the appropriately sized ups and battery pack(s) for your needs l1 printers draw 1300 va with an unheated and 2300 va with a heated cassette you may use https //www apc com/shop/us/en/tools/ups selector/server/load to calculate the appropriately sized ups and battery pack(s) for your needs electrical requirements for optional accessories item requirement formlabs form wash 100–240 v 2 0 a 50/60 hz 50 w formlabs form wash l input (na) 100–120 vac, 50–60 hz, 1 a max input (eu) 220–240 vac, 50–60 hz, 1 a max for more information, go to docid\ uqieq5peg3cklftphtl3o sockets & amp draw you may need to supply power using at least 3 electrical sockets for an m1/m2 or m3/m3 max printer lab for each additional carbon product installed, you will require another electrical socket note international customers should contact carbon for region specific information workstation/product # sockets required place sockets near equipment to avoid trailing power cords dedicated circuit breaker required power requirements (100 240 vac and 50/60 hz) printer 1 yes 7 5 a for m1; 9 a for m2; 12 a for m3; 16 a for m3 max part washing workstation 1 for orbital shaker 1 a curing workstation 1 for apm led uv cube iii 2 5 a