Lucitone Digital Print 3D Denture Base

overview lucitone digital print 3d denture base is now available to produce denture bases the material is a durable, biocompatible resin that produces premium dentures the following shades are available light light reddish pink original original opaque dark reddish pink this resin is compatible with the docid\ iffh3q8 wlk liqr87bd5 when using the ao polishing cassette, denture bases must be oriented with the /#posterior at platform and supported accordingly resource links https //www carbon3d com/materials/lucitone digital print https //www dentsplysirona com/en/customer support/download center html?downloadfilter=offset%3d0%26pagesize%3d20%26sort%3ddate desc%26filtertag%3dasset type%3adocuments%2finstructions for use%26q%3ddigital%2520print%2520denture https //www dentsplysirona com/en/customer support/download center html?downloadfilter=offset%3d2%26pagesize%3d20%26sort%3ddate desc%26filtertag%3dasset type%3adocuments%2fsafety data sheet%26q%3ddenture search required protocol this downloadable handout provides important usage information, including instructions about storage, washing and curing print it out and bring it into the lab! dental post processing grids one of our most popular downloads! this table provides washing and curing instructions for all supported dental resins print it and use it in the lab as a quick reference images of dental post processing grids english german/deutsch spanish/español preparation options there are two options to properly prepare your denture bases for printing manually automatically using docid\ rdxnuaghpa5gqfbl5qysb automatically using the docid\ bznlvig8qrx2ipafwq1sc feature this guide provides instruction for manual preparation first so that the technician understands what a properly oriented and supported base looks like denture bases can be oriented two different ways anterior facing the platform posterior facing the platform both orientations result in good part quality so technicians can choose which option they prefer after describing manual preparation, this course will cover automatic preparation using the auto nest dentures tool please note that it is crucial that you read and understand the manual preparation method so that you evaluate the output of the auto nest tool to ensure proper orientation and supports before starting a build general orientation & support information hide the platform use toggle platform (or press b ) to hide the platform before orienting parts this will make it easier to see overhangs and place supports overhang detection click overhang detection button (v key) to find areas that need support set the angle to 30 degrees use patch and fence tools to create supports patch tool the patch tool speeds up support creation by automatically supporting an area with just a few clicks it is useful for supporting larger areas of overhang that would take longer to support manually it is often useful to support your parts with this tool before manually adding supports use patches to create supports for the anterior facial region fence tool fence supports are manually placed by the user and are best suited where precision is required they are best used on linear overhangs or smaller areas fences provide stability while leaving smaller nubs than the default bars option fences are used along the lingual and buccal edges for lower dentures and along lingual edges on upper dentures in some cases, fences are needed on bars or the posterior edges of upper dentures error support couldn't be added sometimes an error will occur when you try to generate a new fence if this happens, the points will turn pink and an error message will appear try making multiple shorter fences or try adding the fence in a slightly different place review docid\ vubpoaitblm11am9 qj1p in docid\ oid4znztzyelttpvj984a course for more information import models connect to printer connect to the printer using your web browser open browser carbon recommends the latest version of google chrome type https //print carbon3d com/ in the url field carbon recommends bookmarking this site for later use if you are not automatically logged in, enter your email and password and click log in enter your email and password and click log in if you have multiple printers, click the printer that you wish to use click the printer that you wish to use open your denture files once you have chosen the printer, you must create a new project click new project new project you can also drag your files from a file browser window and drop it on top of the new project icon enter a new project name in the resin dropdown, select lucitone digital print toggle auto nest dentures off auto nest dentures off only use encrypt project if you want to require a password to access the project note carbon cannot provide support for encrypted projects drag and drop your files into the dotted box dotted box or click browse your files and select them in a file browser window click create create after a few moments you will see the main printer interface with your dentures on the platform anterior at platform orientation proper orientation of bases is critical to achieve the required accuracy failure to orient denture bases according to these instructions may impact accuracy and part quality anterior at platform orientation is not valid for printing with the ao polishing cassette lower denture base 65 degree tilt with posterior rotated away from platform tissue side faces platform anterior touches the platform upper denture base 70 degree tilt with posterior rotated away from platform tissue side faces platform anterior touches the platform tip the lower denture base gets the lower angle step 1 lay dentures flat minimize footprint click orient orient or press shift + o in the main bar in the printer software click minimize footprint minimize footprint button this will orient the base roughly perpendicular to the platform manually lay the denture flat orient the denture base so that the tissue side is flat against the platform click on the denture to select it hover over the y axis loop it will turn green click and hold on the axis loop and rotate until the denture is roughly parallel to the platform change views as needed until the denture is positioned hold shift while rotating to move in 45 degree increments step 2 tilt into position make sure the denture is selected click on the axis loop and rotate the denture into place the anterior of each denture should be touching the platform for lower denture bases, rotate 65 degrees for upper denture bases, rotate 70 degrees your denture bases are now properly oriented and ready to be supported supporting do not put supports on intaglio surfaces setup before starting, optimize the interface for adding fences click toggle platform button in the lower tool bar or press the b key to hide the platform this will enable better visibility during fence creation click overhang detection button (v key) to find areas that need support set the angle to 30 degrees enter support mode click supports supports in the dark gray bar under part position , select above above to create room between the platform and the part click the manual manual tab and select fence fence leave the support attributes at the default values denture edges support the edges of the dentures with the fence tool add supports to the dark red areas on edges indicated by the overhang detection tool upper dentures outer/buccal edge posterior edge lower dentures inner/lingual outer/buccal edges on outer/buccal edges, support at least the width of the 6 anterior teeth upper denture outer edge click a series of points along the edge to define the fence add fences to the darkest red areas click esc key on keyboard to end a fence and begin another hold down the e key and click with the mouse to reposition points click generate all to create the fence geometry this may take a few minutes upper denture posterior edge although upper dentures do not have an inner edge, they may require supports along the posterior edge to ensure proper accuracy lower denture outer edge click a series of points along the edge to define the fence click esc key on keyboard to end a fence and begin another hold down the e key and click with the mouse to reposition points click generate all to create the fence geometry this may take a few minutes lower denture inner edge click a series of points along the edge to define the fence click esc key on keyboard to end a fence and begin another hold down the e key and click with the mouse to reposition points click generate all to create the fence geometry this may take a few minutes error support couldn't be added sometimes an error will occur when you try to generate a new fence if this happens, the points will turn pink and an error message will appear try making multiple shorter fences or try adding the fence in a slightly different place tooth pockets the areas below tooth pockets must be supported using the fence tool support both upper and lower dentures be sure to support the papillae (triangular area between teeth) support under all pockets that have overhangs indicated in red adding supports in tooth pockets is discouraged as it may require additional finishing and may affect tooth fit upper denture lower denture t bars click a series of points along the bottom surface of the bars to define the fence click esc key on keyboard to end a fence and begin another hold down the e key and click with the mouse to reposition points click generate all to create the fence geometry this may take a few minutes t bars will typically not need supports anterior area the outer anterior area is typically a large overhang that requires dense fence supports this area is best supported with the patch support tool this is required for both upper and lower dentures the example pictured below is an upper denture while in the supports menu, click the manual tab and select patch patch click in the large overhang on the anterior of the upper base click in the large overhang on the anterior of the upper base a green patch will appear under support attributes click primary support type and select fence fence in the spacing box, type 3 5 mm 3 5 mm scroll down to the bottom of the supports menu and turn boundary fence on boundary fence on adjust the overhang slider until the highlighted overhang areas are covered by the green patch typically this will be between 35 and 45 degrees click generate all see a demonstration of using the patch tool in the video below examples of well supported dentures use the images below as a reference for well supported upper and lower dentures posterior at platform orientation proper orientation of bases is critical to achieve the required accuracy failure to orient denture bases according to these instructions may impact accuracy and part quality posterior at platform orientation must be used for printing with the docid\ iffh3q8 wlk liqr87bd5 upper and lower denture bases 70 degree tilt with anterior rotated away from platform tissue side faces platform posterior touches the platform step 1 lay dentures flat minimize footprint click orient or press shift + o in the main bar in the printer software click minimize footprint button this will orient the base roughly perpendicular to the platform manually lay the denture flat orient the denture base so that the tissue side is flat against the platform click on the denture to select it hover over the y axis loop it will turn green click and hold on the axis loop and rotate until the denture is roughly parallel to the platform change views as needed until the denture is positioned hold shift while rotating to move in 45 degree increments lay denture flat step 2 tilt into position make sure the denture is selected click on the axis loop and rotate the denture into place the posterior of each denture should be touching the platform rotate the anterior of each denture base up and away from the platform 70 degrees tilt into position your denture bases are now properly oriented and ready to be supported supporting be sure to set part position to above before you begin adding supports supports are required on the following areas denture base edges (fence supports) t bars (fence supports) overhanging cameo surfaces (patch supports) do not put supports on intaglio surfaces denture base edges support the edges of the denture bases with the fence tool upper denture baselower denture base for all edges click a series of points along the edge to define the fence click esc key on keyboard to end a fence and begin another hold down the e key and click with the mouse to reposition points click generate all to create the fence geometry this may take a few minutes examples of well supported edges upper denture baselower denture base t bars support upper and lower t bars with the fence tool click a series of points along the bottom surface of the bars to define the fence click esc key on keyboard to end a fence and begin another hold down the e key and click with the mouse to reposition points click generate all to create the fence geometry this may take a few minutes area overhangs on cameo surfaces support larger overhangs on cameo surfaces with the patch support tool the example pictured is a lower denture while in the supports menu, click the manual tab and select patch patch click in the large overhang on the anterior of the upper base click in the large overhang on the anterior of the upper base a green patch will appear under support attributes click primary support type and select fence fence in the spacing box, type 3 5 mm 3 5 mm scroll down to the bottom of the supports menu and make sure boundary fence is on boundary fence is on adjust the overhang slider until the highlighted overhang areas are covered by the green patch typically this will be between 35 and 45 degrees click generate all examples of well supported dentures use the images below as a reference for well supported upper and lower dentures upper denture lower denture bottombottom back back auto nest workflow the auto nest dentures feature enables automated orientation, support and nesting of full denture bases and try ins the denture automation tool is not enabled by default on your printer if you would like access to this tool, and do not currently see it, please mailto\ support\@carbon3d com see docid\ bznlvig8qrx2ipafwq1sc for more information nesting select the layout tab layout tab (shift + l) in the top menu bar under auto layout, select gen2 gen2 gen2 usually gives the most effecient packing for dental devices enter at least 1 mm 1 mm in padding padding models require a minimum of 1 mm of space between them leave optimize starting rotation unchecked this leaves your parts in their previous orientations leave allowed rotations at the default setting this gives the software maximum flexibility to fit the most possible parts on the build platform press the auto layout auto layout button to arrange your parts screen shot showing button locations if necessary, nesting can be changed manually click and drag parts to adjust their position modify z rotation by using the spin tool or manual rotations under the orient tab (shift + o) use the part list tab as needed to more easily select models and focus on them print preparation print controls click print controls print controls or shift + p shift + p in the top menu bar slicing set slice thickness to standard (100 µm) reducing the slice thickness will increase print time and may reduce part quality and accuracy project analysis select the project analysis project analysis tab click start analysis and wait for the processing to complete note the required resin volume and print time under blank slices check to be sure there are no blank slices if blank slices are detected, the models may need to be exported to an stl repair program click add to queue manufacturer instructions for use https //www dentsplysirona com/en/customer support/download center html?downloadfilter=offset%3d0%26pagesize%3d20%26sort%3ddate desc%26filtertag%3dasset type%3adocuments%2finstructions for use%26q%3ddigital%2520print%2520denture questions & support for questions about the resin properties, printing, washing or curing your denture teeth, please contact the dentsply sirona technical team email prosthetics customerservice\@dentsplysirona com phone 1 844 848 0137 for questions about your carbon printer or carbon software settings used for this resin, please contact carbon email mailto\ support\@carbon3d com phone 1 (650) 285 6307 option 2 printer ui on the dashboard, select the prints prints tab select one of the printed projects select one of the printed projects click request help request help in the lower right corner