---
title: Bulk Mixing Materials & Equipment
slug: process/bulk-mixing-materials-equipment
description: Discover the materials and equipment required to support mixing Carbon's bulk resins.
docTags: 
createdAt: 2024-07-04T00:58:26.750Z
---

# Materials

## Resin components

All Carbon two-part resins are made by combining two components: **Part A & Part B.**&#x20;

::::VerticalSplit{layout="middle"}
:::VerticalSplitItem
**Part A** is highly viscous, similar to honey. It contains photosensitive chemicals so it must be stored in an opaque container.

::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/5L_can_RPU_70_PartA__DSC4053_530x689px.png" size="70" width="530" height="689" darkWidth="530" darkHeight="689" position="center" alt="RPU 70 Part A 5 L" showCaption="false"}
:::

:::VerticalSplitItem
**Part B** is lower viscosity than Part A, similar to vegetable oil. It can be stored in clear or translucent containers.

::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/5L_can_RPU_70_PartB__DSC4058_v03_1.3_aspect_530x689px.png" size="70" width="530" height="689" darkWidth="530" darkHeight="689" position="center" alt="RPU 70 Part B 5 L" showCaption="false"}
:::
::::

In some cases, other substances may be added to Part A or Part B. For example:

- [EPU 46 Soft](docId\:gwPcpLgV72H6vU9jVbCI4) requires **Huntsman Jeffamine D230** to be added to EPU 46 Part B.
- EPU 46 Color Base Part A requires pigment dispersions to be added to achieve the desired color.

## Downpacking

By their nature, bulk resins come in large packages and can be quite heavy to move by hand. Large drums and IBCs require equipment for safe transport. Additionally, Part B components are much less viscous (more watery) than Part A. So they will pour much faster and are more difficult to control when using larger containers. For these reasons, **downpacking&#x20;**&#x69;s recommended for large package volumes. Consider downpacking to 5 L, 3.6 L, or 1 L containers to dispense components much easier.

::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/Downpacking-03.png" size="80" width="6052" height="3082" position="center" caption="Downpacking container examples" alt="Downpacking container examples" darkWidth="6052" darkHeight="3082" showCaption="true"}

<u>**Container Size Considerations**</u>

**Spouts - All Bulk Containers**

::::VerticalSplit{layout="left"}
:::VerticalSplitItem
- A <font color="#30c49a">**spout** </font>can be useful for down-packing.
- Select a cap/spout for the container size that you use from your preferred industrial supply retailer.
:::

:::VerticalSplitItem
![Bulk container spouts](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/Bulk-materials-spouts_drums-totes.png)
:::
::::

::::VerticalSplit{layout="left"}
:::VerticalSplitItem
- If the spout contains <font color="#6752ff">**clear plastic housing**</font>, this can lead to premature resin curing and can clog the spout and affect part quality.
- Cover the housing with duct tape, foil or another opaque material to protect the resin from light exposure.
:::

:::VerticalSplitItem
::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/translucent-spout.png" size="60" width="2594" height="2475" position="center" alt="Cover clear housing" darkWidth="2594" darkHeight="2475" showCaption="false"}
:::
::::

<u>**Part A Considerations**</u>

- The **Part A** component is light sensitive, so it must be stored in light-proof containers like **opaque amber Nalgenes.**
- Due to its high viscosity, **Part A&#x20;**&#x63;omponents are better suited to be stored in containers with **wide mouths.**

<u>**Part B Considerations**</u>

- **The Part B&#x20;**&#x63;omponent is not light sensitive, so it can be stored in any color PPE or HDPE bottle.
- Due to its low viscosity, **Part B&#x20;**&#x63;omponents work best with **narrow mouth bottles&#x20;**&#x69;n order to have better control of the material during pouring.

:::hint{type="info"}
Carbon recommends **immediately** down-packing **RPU 130 Part B** and **EPU 41 Part B** into **1 L bottles** to make handling easier, safer, and avoid “salt” formation.&#x20;
:::

### Handling

::::VerticalSplit{layout="right"}
:::VerticalSplitItem
- Tipping mechanisms can be useful for drums if you use them frequently.
:::

:::VerticalSplitItem
![Drum Tipping](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk%20Mixing%20Materials%20and%20Equipment/drum-tipper.png)
:::
::::

## Pigments

EPU 46 Color Base Part A enables the creation of a wide range of custom colors. Coloration is achieved by mixing a range of pigments into Part A.

:::hint{type="info"}
Only validated pigments can be used for color creation. See [EPU 46 Color Mixing](docId:74h6IE6GvINCNbSCZ0r9l)  for more information.
:::

![Colored Pigments](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/AdobeStock_582259849.jpg "Colored Pigments")

# Equipment

## Mixer

The mixer is the main piece of equipment required for blending resin components.

These mixers are compatible with Carbon's two-part materials:

1. Vortex mixer
2. Overhead mixer
3. Planetary mixer
4. MMD (Meter Mix and Dispense)

![Mixers](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/mixers01.jpg)

:::hint{type="info"}
Go to [Two-Part Resin Dispensing](docId:0QvLFoNGogoxo_DwmyXz4) for general information about the strengths of each mixing option.
:::

## Calculator or computer

A calculator or computer is needed to calculate the correct amount of each component to measure out. Information such as the resin type, density of the resin and A\:B ratio by weight is required.

A computer gives access to the [Carbon Resin Mixing Calculator](docId\:eHr4Rn9ypf660IgJ3vPrp) which provides a user-friendly interface for calculating resin amounts.

:::::VerticalSplit{layout="middle"}
::::VerticalSplitItem
## Precision scale

A high precision scale **accurate to at least 0.2 g** is required.&#x20;

- Consider maximum weight capacity for your printer/application
- Recommended option: **Cole-Parmer IBS-200-6H**
  - Reasonably priced
  - 0.2 g resolution
  - 6,000 g capacity

:::hint{type="info"}
Reference [Accessories & Supplies](docId:95TwE3ttL-5ihI6dNl4XI) for purchasing link.
:::
::::

:::VerticalSplitItem
![Cole-Parmer IBS-200-6H scale](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/cole-parmer-1024501-scale.png "Cole-Parmer IBS-200-6H")
:::
:::::

:::hint{type="info"}
When **mixing custom colors&#x20;**(EPU 46 Color Base) a scale with an **accuracy&#x20;**&#x6F;f **0.01 g&#x20;**&#x69;s required.
:::

:::::VerticalSplit{layout="middle"}
::::VerticalSplitItem
## Production scale

For **high-volume production,&#x20;**&#x74;he **Sartorius PMA Vision** scale is an excellent option offering advanced features:

- Resin recipe storage
- On-demand recalculation in case of overpour
- Job and user tracking
- 0.1 g resolution
- 7,500 g capacity

:::hint{type="info"}
Reference [Accessories & Supplies](docId:95TwE3ttL-5ihI6dNl4XI) for purchasing link.
:::
::::

:::VerticalSplitItem
::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/sartorius_PMA_Vision.png" size="80" width="558" height="770" position="center" caption="Sartorius PMA Vision" alt="Sartorius PMA Vision" darkWidth="558" darkHeight="770" showCaption="true"}
:::
:::::

::::VerticalSplit{layout="middle"}
:::VerticalSplitItem
## Opaque Amber Nalgene

1 L and 5 L Nalgene bottles can be used to hold components purchased in higher volume packaging. This makes dispensing and storage easier.

Part A components must be stored in opaque containers to protect contents from exposure to light.
:::

:::VerticalSplitItem
![Different sizes of Nalgene bottles](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/Various_amber_nalgenes_01.png "Different sizes of Nalgene bottles")
:::
::::



::::VerticalSplit{layout="middle"}
:::VerticalSplitItem
## Plastic containers

Plastic containers (HDPE or polypropylene) can be used to store components purchased in higher-volume packaging.

- **Part B** components are not light sensitive so they can be stored in **clear or natural** containers.
- Due to the low viscosity of Part B, **narrow mouth** bottles are a good fit. The smaller opening makes it easier to pour accurately.
:::

:::VerticalSplitItem
![Various plastic containers. Narrow mouths work well for pouring Part B.](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/Plastic_bottles_01.png "Various plastic containers. Narrow mouths work well for pouring Part B.")
:::
::::

:::hint{type="warning"}
**Part A contains photosensitive chemicals and so must be stored in opaque containers.**
:::



## Mixing containers

High-density polyethylene (HDPE) and polypropylene (PP) are used for the packaging of Carbon resins and are recommended to be used for mixing operations as well.

::::VerticalSplit{layout="middle"}
:::VerticalSplitItem
::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/Overhead_mixing_containers_02.png" size="90" width="1989" height="1989" position="center" caption="Various wide mouth containers for overhead mixer." alt="Various wide mouth containers for overhead mixer." darkWidth="1989" darkHeight="1989" showCaption="true"}
:::

:::VerticalSplitItem
::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/paint-can_transparent.png" size="72" width="1589" height="1972" position="center" caption="Plastic paint can and lid for vortex mixer." alt="Plastic paint can and lid for vortex mixer." darkWidth="1589" darkHeight="1972" showCaption="true"}
:::
::::

::::VerticalSplit{layout="middle"}
:::VerticalSplitItem
![Mixing cups for planetary mixers typically come in 3 parts: cup, inner seal and lid.](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/planetary_mixing_container_01_A6400172_MATTE_1kx1k.png "Mixing cups for planetary mixers typically come in 3 parts: cup, inner seal and lid.")
:::

:::VerticalSplitItem

:::
::::



## Pipettes

Pipettes are used to dispense small amounts of components and pigment dispersions.

::::VerticalSplit{layout="middle"}
:::VerticalSplitItem
![Pipette](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/pipette_in_hand_01_A6400102_667x414.jpg "Pipette")
:::

:::VerticalSplitItem
![When dispensing higher viscocity components like Part A, it may be necessary to cut the tip off a pipette.](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/cutting-pipette.png "When dispensing higher viscocity components like Part A, it may be necessary to cut the tip off a pipette.")
:::
::::

::::VerticalSplit{layout="middle"}
:::VerticalSplitItem
## Silicone spatula

Spatulas are useful for capturing residual mixed resin left in mixing containers.
:::

:::VerticalSplitItem
![Silicone Spatula](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/silicone-spatula.png "Silicone Spatula")
:::
::::



::::VerticalSplit{layout="middle"}
:::VerticalSplitItem
## Blue paper towels

Standard disposable shop towels for cleaning up spills and smears.
:::

:::VerticalSplitItem
![Blue Paper Towels](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Process/Resin%20Mixing%20and%20Dispensing/Bulk-Mixing-Materials-and-Equipment/blue_shop_towels_roll.png "Blue Paper Towels")
:::
::::

