--- title: Desktop Health Flexcera Base and Flexcera Base Ultra+ slug: materials/desktop-health-flexcera-base description: Discover the ultimate guide for using Flexcera™ Base and Flexcera™ Base Ultra+ biocompatible resins in creating high-quality denture bases. This comprehensive document provides essential workflows for 3D printing full and partial dentures. docTags: createdAt: 2024-07-09T16:31:05.433Z --- # Overview ::::VerticalSplit{layout="middle"} :::VerticalSplitItem **Flexcera™ Base** is now available to produce denture bases. The material is a durable, biocompatible resin that produces premium dentures. **Flexcera™ Base Ultra+** is available to produce full and partial denture bases. ::: :::VerticalSplitItem ![](https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/fa8NQu9CI95BP7Uy7cx44_image.png) ::: :::: :::hint{type="success"} Flexcera Base is compatible with the [AO Polishing Cassette](docId\:iFFh3q8-WLk-LIqr87bd5). ::: ## Resource Links ### Flexcera Base ::::LinkArray{contentSource="CUSTOM"} :::LinkArrayItem{headerType="IMAGE" headerImage="https://api.archbee.com/api/optimize/uXbZOKjJTGpPhjapQ8fvM-IOQIJkNnkbUAw9Q-ap1FV-20241115-235121.jpg"} **[About the Material](https://www.carbon3d.com/materials/flexcera-base)** ::: :::LinkArrayItem{headerType="IMAGE" headerImage="https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/cJAKqDDnRUAeJAXNRThMm-20251016-221334.png"} **[Instructions for Use](https://knowledge.desktophealth.com/hc/en-us/articles/4420538637079-Flexcera-Base-Instructions-for-Use)** ::: :::LinkArrayItem{headerType="IMAGE" headerImage="https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/1r3fpdvMUMFVZGfey2Tjn-20251016-221405.jpg"} **[Safety Data Sheet](https://knowledge.desktophealth.com/hc/en-us/articles/4420368707095-Flexcera-Base-Safety-Data-Sheets)** ::: :::: ### Flexcera Base Ultra+ ::::LinkArray{contentSource="CUSTOM"} :::LinkArrayItem{headerType="IMAGE" headerImage="https://api.archbee.com/api/optimize/uXbZOKjJTGpPhjapQ8fvM-IOQIJkNnkbUAw9Q-ap1FV-20241115-235121.jpg"} **[About the Material](https://www.carbon3d.com/materials/flexcera-base-ultra)** ::: :::LinkArrayItem{headerType="IMAGE" headerImage="https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/cJAKqDDnRUAeJAXNRThMm-20251016-221334.png"} **[Instructions for Use](https://knowledge.desktophealth.com/hc/en-us/articles/13003470689559-Flexcera-Base-Ultra-Instructions-for-Use)** ::: :::LinkArrayItem{headerType="IMAGE" headerImage="https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/1r3fpdvMUMFVZGfey2Tjn-20251016-221405.jpg"} **[Safety Data Sheet](https://knowledge.desktophealth.com/hc/en-us/articles/4420599797527-Flexcera-Smile-Ultra-Safety-Data-Sheets)** ::: :::: ## Protocol Sheet This downloadable handout provides important usage information, including instructions about storage and post-processing. Print it out and bring it into the lab! :::hint{type="info"} **This protocol sheet applies to both Flexcera Base and Flexcera Base Ultra+.** ::: ::File{src="https://api.archbee.com/api/presign/uXbZOKjJTGpPhjapQ8fvM-qtEO_TymG5jWgLmFMmwPN-20241109-001637.pdf" label="Flexcera Base and Base Ultra+ protocol v02.00.pdf"} ## Dental Post-Processing Grids ::::VerticalSplit{layout="right"} :::VerticalSplitItem One of our most popular downloads! This table provides washing and curing instructions for all supported dental resins. Print it and use it in the lab as a quick reference. ::: :::VerticalSplitItem ![Images of dental post-processing grids](https://res.cloudinary.com/carbon3d/image/upload/Education/Materials/materials_overview/3-dental-grids-stacked01-drop-shadows.png) ::: :::: ::::VerticalSplit{layout="left"} :::VerticalSplitItem **English** ::: :::VerticalSplitItem ::File{src="https://api.archbee.com/api/presign/3CesIL2dYMCHPZvRjp8S0/vQ2WsRger2d-CoLrn-m5f_dental-post-processing-grids-v0501.pdf" label="Dental-Post-Processing-Grids_v0501.pdf"} ::: :::: ::::VerticalSplit{layout="left"} :::VerticalSplitItem **German/Deutsch** ::: :::VerticalSplitItem ::File{src="https://api.archbee.com/api/presign/uXbZOKjJTGpPhjapQ8fvM-seBSLAiWUzNDRI1GCLlop-20241125-214312.pdf" label="ZAHNÄRZTLICHES NACHBEARBEITUNGSGITTER v03.71 DE Deutsch.pdf"} ::: :::: ::::VerticalSplit{layout="left"} :::VerticalSplitItem **Spanish/Español** ::: :::VerticalSplitItem ::File{src="https://api.archbee.com/api/presign/uXbZOKjJTGpPhjapQ8fvM-2i0UhzOfuA4aYJFusL1v2-20241203-180542.pdf" label="Rejilla de Posprocesamiento Dental v03.71 ES Espanol Spanish.pdf"} ::: :::: ## Preparation Options There are two options to properly prepare your denture bases for printing: - **manually** - **automatically **using [Automate: Automatic Print Preparation (APP)](docId\:RdxnuAgHPa5GQfBl5QYSb) :::hint{type="info"} This guide provides instruction for **manual preparation.** Reference [Denture Bases Automation Guidelines](docId\:ncGcxXQeyt610ogaVBKLe) if using APP. *`login required`* ::: :::hint{type="success"} Reference all [Printer UI](docId\:oId4ZNZtZYeltTPVJ984a) content for functionality and instructions not explicitly covered on this page. ::: # General Orientation & Support Information ## Hide the Platform Use **Toggle platform** (or press **B**) to hide the platform before orienting parts. This will make it easier to see overhangs and place supports. ![](https://res.cloudinary.com/carbon3d/image/upload/v1741970064/Education/Materials/dental/__General_Use/toggle-platform02.gif) ## Use Patch and Fence tools to create supports ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ### Patch tool - The [Patch tool](docId\:VUbpoAitbLM11aM9-qJ1p) speeds up support creation by automatically supporting an area with just a few clicks. It is useful for supporting **larger areas** of overhang that would take longer to support manually. - It is often useful to support your parts with this tool **before **manually adding supports. ::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/v1741914725/Education/Materials/dental/__General_Use/standard-support-menu-patch.png" size="50" width="208" height="73" position="flex-start" showCaption="false"} ::: :::VerticalSplitItem ![](https://res.cloudinary.com/carbon3d/image/upload/v1741915319/Education/Materials/dental/__General_Use/standard-patch-denture.png) ::: :::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ### Fence tool - [Fence supports](docId\:VUbpoAitbLM11aM9-qJ1p) are manually placed by the user and are best suited on **linear overhangs **or smaller areas. - Fences provide stability while leaving smaller nubs than the default Bars option. ::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/v1741914724/Education/Materials/dental/__General_Use/standard-support-menu-fence.png" size="50" width="214" height="77" position="flex-start" showCaption="false"} ::: :::VerticalSplitItem ![](https://res.cloudinary.com/carbon3d/image/upload/v1741914737/Education/Materials/dental/__General_Use/standard-fence-partial01.png) ::: :::: ## Support Creation Workflows ### Enter Support mode 1. Click **Support tab or Shift + S** in the top bar. 2. Select the part you want to support. 3. Under **Position**, select **Above Platform** to lift parts off the platform. ::Image[]{src="https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/zE7gnp0RIhGKifPhw3j0t_image.png" size="70" width="1680" height="671" position="center" alt="Support mode button" showCaption="false"} ### Patch workflow 1. Select the part to be supported. 2. Orient the camera so that the overhangs are clearly visible. 3. Check that **Patch **is selected. 4. Click on each large overhang to select it. A green patch will appear over each overhang. Repeat until all the large overhangs are selected. 5. Under **Support Attributes → Primary Support Type,** select **Fence.** 6. The other Support Attributes should remain their default values. 7. Click **Generate All** to create the support fences. ### Fence workflow 1. Select **Fence **tool. 2. Click a **series of points** in an area of overhang to define the fence. 3. Target long, narrow overhangs and small overhangs. 4. Click **ESC key **to finish adding points to a polyline. 5. Hold down **E key** to reposition points. 6. Click off of the part and drag a box to select points. Press **Backspace **to delete. 7. Click a polyline to select for editing. 8. Support Attributes should remain their default values. 9. Click **Generate All** to create the support fences. 10. Repeat steps 1 - 5 as needed. 11. Alternately, you can add multiple polylines as needed and then click **Generate All** to create multiple fences at once. :::hint{type="info"} Review [Supports](docId\:VUbpoAitbLM11aM9-qJ1p) in [Printer UI](docId\:oId4ZNZtZYeltTPVJ984a) course for more information. ::: # Orientation & Support of Full Dentures :::hint{type="info"} **This information applies to both Flexcera Base and Flexcera Base Ultra+.** ::: *** ### Connect to Printer ::::VerticalSplit{layout="left"} :::VerticalSplitItem Connect to the printer software using your web browser. ::: :::VerticalSplitItem ::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Connect-printer_thumbnail.png" size="70" width="774" height="319" darkWidth="774" darkHeight="319" position="flex-start" alt="Connect to Printer" showCaption="false"} ::: :::: ::::::::ExpandableHeading *Expand for steps* :::::::WorkflowBlock :::::WorkflowBlockItem ::::VerticalSplit{layout="middle"} :::VerticalSplitItem **Open browser** Enter [https://print.carbon3d.com](https://print.carbon3d.com/) in the URL field. ::: :::VerticalSplitItem ![Enter URL in browser](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Connect-browser.png) ::: :::: :::hint{type="info"} Latest version of Chrome recommended. ::: ::::: :::::WorkflowBlockItem ::::VerticalSplit{layout="middle"} :::VerticalSplitItem If you are not automatically logged in, enter your email and password and **click Log In****.** ::: :::VerticalSplitItem ::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Connect-login.png" size="60" width="561" height="677" darkWidth="561" darkHeight="677" position="center" alt="Carbon Log In" showCaption="false"} ::: :::: ::::: ::::::WorkflowBlockItem :::::VerticalSplit{layout="middle"} ::::VerticalSplitItem If you have multiple printers, **select the printer** that you wish to use to create the project. :::hint{type="info"} You may queue the build to other printers. ::: :::: :::VerticalSplitItem ![Select printer](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Connect-printer.png) ::: ::::: :::::: ::::::: :::::::: *** ### Create Project ::::VerticalSplit{layout="left"} :::VerticalSplitItem After you have chosen the printer, you must create a new project. ::: :::VerticalSplitItem ::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Create-project_thumbnail.png" size="70" width="673" height="247" darkWidth="673" darkHeight="247" position="flex-start" alt="Create Project" showCaption="false"} ::: :::: ::::::ExpandableHeading *Expand for steps* ![Create a Project](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Create-project.png) :::::WorkflowBlock :::WorkflowBlockItem Click **New Project.** You can also drag your files from a file browser window and drop it on top of the **New Project** icon. ::: :::WorkflowBlockItem Enter a new **Project name.** ::: :::WorkflowBlockItem In the Resin dropdown, select **your resin.** ::: ::::WorkflowBlockItem Only use [Encrypt project](docId:1bT3mas8msvxq9CDza67C) if you want to require a password to access the project. :::hint{type="warning"} **Carbon cannot provide support** for encrypted projects. ::: :::: :::WorkflowBlockItem **Drag and drop** your part files into the dotted box or click **browse your files **and select them in a file browser window. ::: :::WorkflowBlockItem Click **Create** After a few moments you will see the project printer interface with your parts on the platform. ::: ::::: :::::: *** ## Manual Orientation :::::::WorkflowBlock ::::::WorkflowBlockItem :::::ExpandableHeading{isOpen="true"} ### Select Resin ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Resin drop down menu](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-Re-W3gkHmZ35WGRXK8zhb-20240729-233332.png) ::: :::VerticalSplitItem 1. Click the resin drop down menu in the top left corner of the menu bar. 2. Select **Flexcera Base** or **Flexcera Base Ultra+** as needed. ::: :::: ::::: :::::: ::::::WorkflowBlockItem :::::ExpandableHeading{isOpen="true"} ### Orientation of Denture Bases :::hint{type="warning"} **Proper orientation of bases is critical to achieve the required accuracy. Failure to orient denture bases according to these instructions may impact accuracy and part quality.** ::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem **LOWER DENTURE BASE** - Oriented vertically at a **90 degree** angle. - **Anterior** touches the platform. ::: :::VerticalSplitItem ![Lower denture base orientation](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-2HQW8Lt86pCQ1WHJZOo1y-20240729-234300.png) ::: :::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem **UPPER DENTURE BASE** - Oriented vertically at a **90 degree** angle. - **Anterior** touches the platform. ::: :::VerticalSplitItem ![Upper denture base orientation](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-kE05vPlhtoZvWbZyAbZCB-20240729-234443.png) ::: :::: **Step 1: Minimize Footprint** ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Minimize footprint process in UI](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-eTTARAAZC2oav0FBPVXtm-20240729-235010.gif) ::: :::VerticalSplitItem **Minimize footprint** 1. Click **Orient** or press **Shift + o** in the main bar in the printer software. 2. Click **Minimize Footprin****t** button. This will orient the base roughly perpendicular to the platform. ::: :::: **Step 2: Tilt into Position** 1. Make sure the denture is selected. 2. Click on the axis loop and rotate the denture into place. 3. The **anterior **of each denture should be touching the platform. **For both the lower and upper denture bases, rotate 90 degrees.** ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Tilting lower base into position](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-yc9ulWmfZKNbABA9q93VP-20240730-000503.gif) ::: :::VerticalSplitItem ::: :::: ::::: :::::: ::::::: **Your denture bases are now properly oriented and ready to be supported.** ## Manual Support ### Support Strategy ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Patch and support buttons](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-WPm6_mGhG1cgdOIOx-MUS-20240730-001409.png) ::: :::VerticalSplitItem Denture bases are supported using two tools: - **The Patch tool** automatically creates a field of supports. It is used to create supports for the **anterior facial region**. - **The Fence tool** is used to manually place a thin wall of supports. Fences are placed along the lingual and buccal edges for lower dentures and along lingual edges on upper dentures. In some cases, fences are needed on T-bars or the posterior edges of upper dentures. ::: :::: :::hint{type="danger"} **Note\: Do not put supports on intaglio surfaces.** ::: ### Support Setup Before starting, optimize the interface for adding fences. ::::VerticalSplit{layout="middle"} :::VerticalSplitItem - Click **Toggle Platform button** in the lower tool bar or press the **B key** to hide the platform. This will enable better visibility during fence creation. ::: :::VerticalSplitItem ![Toggle platform button](https://res.cloudinary.com/carbon3d/image/upload/Education/Materials/dental/Desktop-Health-Flexcera-Base-Ultra/Toggle.gif) ::: :::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem - Click **Overhang Detection button**** (V key)** to find areas that need support. - Set the angle to **40-60 degrees**. ::: :::VerticalSplitItem ![Overhang detection button](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-epTTH3AYltYPlmKbmAdi4-20240807-232554.gif) ::: :::: ### Enter Support Mode ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Support mode button](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-_zhp6-AzXR7f4pjgN-7mZ-20240730-002639.gif) ::: :::VerticalSplitItem 1. Click **Supports** in the dark gray bar. 2. Under **Part Position**, select **Above** to create room between the platform and the part. 3. Click the **Manual** tab and select **Patch****.** 4. Leave the **Support Attributes **at the default values. ::: :::: ### Support Denture **Support Anterior Area and edges with Patch Supports** ::::VerticalSplit{layout="middle"} :::VerticalSplitItem The outer anterior area is typically a large overhang that requires dense fence supports. This area must be supported with the **Patch **support tool. This is required for **both upper and lower dentures. **The example pictured is an **upper denture.** 1. While in the **Supports **menu, click the **Manual **tab and select **Patch**. 2. **Click in the large overhang on the anterior of the upper base**. A green patch will appear. 3. Under **Support Attributes **click **Primary Support Type **and select **Fence**. 4. In the **Spacing **box, spalce supports between **3-5 mm**. 5. Scroll down to the bottom of the Supports menu and turn **Boundary Fence ****on**. 6. Adjust the **Overhang **slider untile the highlighted overhang areas are covered by the green patch. Typically this will be between **40 and 60 degrees**. 7. Click **Generate all**. ::: :::VerticalSplitItem ![Supporting menu in UI](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-dv3rUTj9LO2f9PG9Je4Xn-20240730-181007.png) ::: :::: **See a demonstration of using the Patch tool in the video below.** ::embed[]{url="https://player.vimeo.com/video/890098694?dnt=1"} ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Supporting inner edge of lower denture](https://res.cloudinary.com/carbon3d/image/upload/Education/Materials/dental/Desktop-Health-Flexcera-Base-Ultra/support.gif) ::: :::VerticalSplitItem **Inner edge of lower denture** The inner edge of the lower denture requires manual **fence supports**: 1. Click a series of points along the edge to define the fence. 2. Click **Esc** key on the keyboard to end a fence and begin another. 3. Hold down the **E** key and click with the mouse to reposition points. 4. Click **Generate All **to create the fence geometry. This may take a few minutes. ::: :::: :::hint{type="warning"} **Be sure to set Part Position to ABOVE before you begin adding supports.** ::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem **Error: Support couldn't be added** **Sometimes an error will occur when you try to generate a new fence**. If this happens the points will turn pink and an error messsage will appear. Try making multiple shorter fences or try adding the fence in a slightly different place. ::: :::VerticalSplitItem ![Supporting error](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-im2cjVMu7SVe6AvKBdRtT-20240807-232820.gif) ::: :::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Depending on the size of the denture base, additional supports may be required.](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-JNovj0Ibs_p6X-Dbu1Cse-20240807-232913.png "Depending on the size of the denture base, additional supports may be required.") ::: :::VerticalSplitItem **Posterior edge of upper denture** Although **upper dentures** do not have an inner edge, they may require **supports along the posterior edge** to ensure proper accuracy**.** ::: :::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem **Lower denture T-bars** 1. Click a series of points along the bottom surface of the T-bars to define the fence. 2. Click **Esc** key on the keyboard to end a fence and begin another. 3. Hold down the **E **key and click with the mouse to reposition points. 4. Click **Generate All** to create the fence geometry. This may take a few minutes. ::: :::VerticalSplitItem ![Supporting T-bars](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-xNfLEDGK7hXwuulkSi33H-20240807-232937.gif) ::: :::: ### Well Supported Dentures Use the images below as a reference for well supported upper and lower dentures. Click the images to zoom in. ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Upper denture (front view)](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-Jocg6k9XPRfLI-n3t2cNm-20240730-184026.jpg "Upper denture (front view)") ::: :::VerticalSplitItem ![ Lower denture (front view)](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-BtKeHGcihapwCvi0_ItVV-20240730-184049.jpg " Lower denture (front view)") ::: :::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Upper denture (bottom view)](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-usVRPcilu7LHwdc8bh-d8-20240730-184152.jpg "Upper denture (bottom view)") ::: :::VerticalSplitItem ![Lower denture (bottom view)](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-JTR_UV8lrx6JRjiK4OBs_-20240730-184235.jpg "Lower denture (bottom view)") ::: :::: # Orientation & Support of Partial Dentures ## Manual Orientation :::hint{type="info"} **This information applies to Flexcera Base Ultra+** ::: *** ### Connect to Printer ::::VerticalSplit{layout="left"} :::VerticalSplitItem Connect to the printer software using your web browser. ::: :::VerticalSplitItem ::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Connect-printer_thumbnail.png" size="70" width="774" height="319" darkWidth="774" darkHeight="319" position="flex-start" alt="Connect to Printer" showCaption="false"} ::: :::: ::::::::ExpandableHeading *Expand for steps* :::::::WorkflowBlock :::::WorkflowBlockItem ::::VerticalSplit{layout="middle"} :::VerticalSplitItem **Open browser** Enter [https://print.carbon3d.com](https://print.carbon3d.com/) in the URL field. ::: :::VerticalSplitItem ![Enter URL in browser](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Connect-browser.png) ::: :::: :::hint{type="info"} Latest version of Chrome recommended. ::: ::::: :::::WorkflowBlockItem ::::VerticalSplit{layout="middle"} :::VerticalSplitItem If you are not automatically logged in, enter your email and password and **click Log In****.** ::: :::VerticalSplitItem ::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Connect-login.png" size="60" width="561" height="677" darkWidth="561" darkHeight="677" position="center" alt="Carbon Log In" showCaption="false"} ::: :::: ::::: ::::::WorkflowBlockItem :::::VerticalSplit{layout="middle"} ::::VerticalSplitItem If you have multiple printers, **select the printer** that you wish to use to create the project. :::hint{type="info"} You may queue the build to other printers. ::: :::: :::VerticalSplitItem ![Select printer](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Connect-printer.png) ::: ::::: :::::: ::::::: :::::::: *** ### Create Project ::::VerticalSplit{layout="left"} :::VerticalSplitItem After you have chosen the printer, you must create a new project. ::: :::VerticalSplitItem ::Image[]{src="https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Create-project_thumbnail.png" size="70" width="673" height="247" darkWidth="673" darkHeight="247" position="flex-start" alt="Create Project" showCaption="false"} ::: :::: ::::::ExpandableHeading *Expand for steps* ![Create a Project](https://res.cloudinary.com/carbon3d/image/upload/t_auto_quality_format/Education/Materials/dental/__General_Use/Create-project.png) :::::WorkflowBlock :::WorkflowBlockItem Click **New Project.** You can also drag your files from a file browser window and drop it on top of the **New Project** icon. ::: :::WorkflowBlockItem Enter a new **Project name.** ::: :::WorkflowBlockItem In the Resin dropdown, select **your resin.** ::: ::::WorkflowBlockItem Only use [Encrypt project](docId:1bT3mas8msvxq9CDza67C) if you want to require a password to access the project. :::hint{type="warning"} **Carbon cannot provide support** for encrypted projects. ::: :::: :::WorkflowBlockItem **Drag and drop** your part files into the dotted box or click **browse your files **and select them in a file browser window. ::: :::WorkflowBlockItem Click **Create** After a few moments you will see the project printer interface with your parts on the platform. ::: ::::: :::::: *** :::::::WorkflowBlock ::::::WorkflowBlockItem :::::ExpandableHeading{isOpen="true"} ### Select Resin ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Resin drop down menu](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-GfoxpCW12tJWPh2X4_s0v-20240730-190553.png) ::: :::VerticalSplitItem In the resin menu, double check that **Flexcera Base Ulta+ **has been selected. ::: :::: ::::: :::::: ::::::WorkflowBlockItem :::::ExpandableHeading{isOpen="true"} ### Orientation of Partial Denture Bases :::hint{type="danger"} **Proper orientation of bases is critical to achieve the required accuracy. Failure to orient denture bases according to these instructions may impact accuracy and part quality.** ::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem **Cameo **surfaces face the platform. In other words, intaglio surfaces face away from platform. ::: :::VerticalSplitItem ![Partial base orientation](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-s5-vQNzLJKg8ho6O9AyJ6-20240730-190809.jpg) ::: :::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem Oriented **parallel **with platform ::: :::VerticalSplitItem ![Partial base parallel to platform](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-XlT4dX03LSUPIrPh9m7X2-20240730-190852.jpg) ::: :::: ### Manually orient partial denture ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Orienting partial denture](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-3cd461_CXBH4wSXWJh2uu-20240731-174715.gif) ::: :::VerticalSplitItem 1. Click** Orient **or press **Shift + o** in the main bar in the printer software. 2. Use the handles to manually orient the partial denture so it is **parallel to the platform** with cameo surfaces facing the platform. ::: :::: ::::: :::::: ::::::: **Your partial denture bases are now properly oriented and ready to be supported. ** ## Manual Support ### Support Strategy ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Patch and fence buttons](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-AN3vdujjj8geYAiIpQiGi-20240730-232158.png) ::: :::VerticalSplitItem Partial denture bases are supported using two tools: - **The Patch tool** automatically creates a field of supports. It is used to create supports for the **anterior facial region**. - **The Fence tool** is used to manually place a thin wall of supports. Fences are placed along the lingual and buccal edges for lower dentures and along lingual edges on upper dentures. In some cases, fences are needed on T-bars or the posterior edges of upper dentures. ::: :::: :::hint{type="warning"} **Support only intaglio surfaces. Leave cameo surfaces free from supports.** ::: ### Support Setup Before starting, optimize the interface for adding fences. ::::VerticalSplit{layout="middle"} :::VerticalSplitItem - Click **Toggle Platform button** in the lower tool bar or press the **B key** to hide the platform. This will enable better visibility during fence creation. ::: :::VerticalSplitItem ![Toggle platform button](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-1YQ8QJCxQ5ZoOm65nr6eI-20240730-233645.gif) ::: :::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem - Click **Overhang Detection button**** (V key) ** to find areas that need support. - Set the angle to **40-60 degrees**. ::: :::VerticalSplitItem ![Overhang detection button](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-s_ooQ7-9CcAcAnUuIpxDu-20240730-233943.gif) ::: :::: ### Enter Support mode ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Support mode in UI](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-MxDCO386Q4cT_yH83ouhk-20240730-234503.jpg) ::: :::VerticalSplitItem 1. Click **Supports** in the dark gray bar. 2. Under **Part Position**, select **Above** to create room between the platform and the part. 3. Click the **Manual** tab and select **Patch**. 4. Leave the Support Attributes at the default values. ::: :::: :::hint{type="warning"} **Be sure to set Part Position to ABOVE before you begin adding supports.** ::: ### Support Partial Denture ::::VerticalSplit{layout="middle"} :::VerticalSplitItem **Support large overhangs with Patch supports** Large overhangs are most easily supported with the **Patch **support tool. The example pictured is an **upper partial denture.** 1. While in the **Supports** menu, click the **Manual **tab and select **Patch** 2. **Click in the large overhang at the anterior. **A green patch will appear. 3. Under **Support Attributes ** click **Primary Support Type** and select **Fence**. 4. In the **Spacing** box, space supports between **3-5 mm**. 5. Scroll down to the bottom of the Supports menu and turn **Boundary Fence on**. 6. Adjust the **Overhang** slider until the highlighted overhang areas are covered by the green patch. Typically this iwll be between **40 and 60 degrees**. 7. Click **Generate All**. ::: :::VerticalSplitItem ![Supporting with Patches](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-7MlvgCyzo2o89bqAFM-8x-20240730-235422.png) ::: :::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Supporting edges and tooth cups](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-gkfE0_6SaIH0YzZlm15Ji-20240731-173121.jpg) ::: :::VerticalSplitItem **Edges and tooth cups** Edges and tooth cups (islands) require manual **fence supports**: 1. Click a **series of points** along the edge/tooth cup to define the fence. 2. Click Esc key on keyboard to end a fence and begin another. 3. Hold down the E key and click with the mouse to reposition points. 4. Click Generate All to create the fence geometry. This may take a few minutes. 5. Repeat as needed until all edges and tooth cups are supported. ::: :::: ::::VerticalSplit{layout="middle"} :::VerticalSplitItem **Error: Support couldn't be added** **Sometimes an error will occur when you try to generate a new fence.** If this happens, the points will turn pink and an error message will appear. Try making multiple shorter fences or try adding the fence in a slightly different place. ::: :::VerticalSplitItem ![Supporting error](https://res.cloudinary.com/carbon3d/image/upload/Education/Materials/dental/Desktop-Health-Flexcera-Base-Ultra/Supports_-_Error_2.gif) ::: :::: ### Well Supported Partial Denture Use the images below as a reference for a well supported partial denture. Click the images to zoom in. ::::VerticalSplit{layout="middle"} :::VerticalSplitItem ![Cameo surface (bottom)](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-sKCe2bKhWqfOb41wec3bm-20240731-174153.jpg "Cameo surface (bottom)") ::: :::VerticalSplitItem ![Intaglio surface (top)](https://api.archbee.com/api/optimize/l3qPiIkNKH_ws5f331N8f-IoCKEuOcwnGsCfw5LCYRT-20240731-174211.jpg "Intaglio surface (top)") ::: :::: # Nesting Once full or partial dentures have been properly oriented and supported, they should be nested for printing. 1. Select the **Layout** tool in the top menu bar. 2. Under **Auto Layout** select **Gen1** or **Gen2**. 1. Gen1 is Carbon's standard tool 2. Gen2 is Carbon's more recent algorithm that can improve nesting performance. 3. Enter **5 mm in Padding. **Values as low as **1-2 mm** can also be used. 4. For Gen1 auto layout, check **Overlap bounding boxes. **This gives the software maximum flexibility to fit the most possible parts on the build platform. 5. For Gen2 auto layout, 3 options are available for part rotation:** Default** (0°, 90°, 180°, 270°), **Limited** (0°, 180°), **Do not rotate** (0°). 6. Press the **Auto Layout** button to automatically nest the dentures. ![Nesting workflow](https://res.cloudinary.com/carbon3d/image/upload/Education/Materials/dental/Desktop-Health-Flexcera-Base-Ultra/auto-layout.png) **If necessary, nesting can be changed manually: ** 1. Click and drag parts to adjust their position. 2. Modify Z rotation by using the **Spin** tool or by selecting the **Orient **button in the main menu bar and using the Z axis loop. 3. Use the **Part List tab** as needed to more easily select models and focus on them. The video below shows the process described above. ::embed[]{url="https://vimeo.com/890710211?dnt1=0"} # Print Preparation ## Print Controls Click **Print Controls** or **Shift + P** in the top menu bar. ![Print Controls button](https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/X35L-c75pnQJlbDt3kfVZ_image.png) ### Slicing Slice Thickness should be **Standard.** :::hint{type="warning"} **Reducing the slice thickness will increase print time and may reduce part quality and accuracy.** ::: ## Project Analysis 1. Select the **Project Analysis** tab. 2. Click **Start Analysis** and wait for the processing to complete. 1. Note the required resin volume and print time. 3. Click **Add to Queue.** ![Project Analysis button](https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/bWFfgfVxLwCTzFiBiyHnB_image.png) # Manufacturer Instructions for Use ## Flexcera Base ::::LinkArray{contentSource="CUSTOM"} :::LinkArrayItem{headerType="IMAGE" headerImage="https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/cJAKqDDnRUAeJAXNRThMm-20251016-221334.png"} **[Instructions for Use](https://knowledge.desktophealth.com/hc/en-us/articles/4420538637079-Flexcera-Base-Instructions-for-Use)** ::: :::: ## Flexcera Base Ultra+ ::::LinkArray{contentSource="CUSTOM"} :::LinkArrayItem{headerType="IMAGE" headerImage="https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/cJAKqDDnRUAeJAXNRThMm-20251016-221334.png"} **[Instructions for Use](https://knowledge.desktophealth.com/hc/en-us/articles/13003470689559-Flexcera-Base-Ultra-Instructions-for-Use)** ::: :::: # Questions & Support **For questions about the resin properties, printing, washing or curing your parts, please contact the Desktop Health support team:** - Submit support ticket: [https://health.desktopmetal.com/support/ticket/](https://health.desktopmetal.com/support/ticket/) For questions about your **Carbon printer** or **Carbon software settings** used for this resin, please [contact Carbon](https://learn.carbon3d.com/carbon-support): - Email: [support@carbon3d.com](mailto\:support@carbon3d.com) - Phone: - **U.S. and Canada** 1-650-285-6307 option 2 - **Germany** +49 6102 5790849 - **UK **+44 (0) 2082 647484 - Printer UI: On the dashboard, select the **Prints** tab. **Select one of the printed projects.** Click **Request Help** in the lower right corner. ::Image[]{src="https://api.archbee.com/api/optimize/3CesIL2dYMCHPZvRjp8S0/YY6yCChSIB8SevmBwY76W_request-help-01.png" size="70" width="6541" height="3371" position="flex-start" alt="Location of button in the printer software" showCaption="false"}