Maintenance

overview like all equipment, the m1/m2 printer needs regular maintenance to remain in good working condition use the following recommendations to keep your printer running smoothly the sections of this course are organized by the frequency of the maintenance tasks maintenance /#daily maintenance /#weekly maintenance /#monthly maintenance /#quarterly maintenance /#as needed daily perform the following tasks once per day clean the platform after parts have been removed from the platform, it must be cleaned for reuse note failure to properly clean the platform may cause adhesion issues during printing remove any cured remnants of the part with a scraper wipe down the entire platform with isopropanol (ipa) apply acetone to a blue towel and give platform a final cleaning inspect and clean resin off the kinematic ball mounts check to make sure the whole platform is matte and free of shiny spots repeat cleaning with acetone until all shiny spots are removed clean the cassette proper cleaning of the cassette is critical to ensure print success an improperly cleaned cassette will adversely affect print quality video text spray 99% ipa into the cassette spray around metal border then zig zag across window use a blue towel or kimwipe to clean the inside metal frame flip to a clean part of the towel and wipe in a single motion across the window do not scrub or wipe in tiny circles which applies too much pressure do not scrub or wipe in tiny circles which applies too much pressure presaturated ipa wipes can also be used repeat steps 1 3 using acetone instead of ipa never wipe the window without solvent never wipe the window without solvent repeat steps until metal frame is matte shine indicates resin and window has no streaks or solvent spots presaturated acetone wipes can also be used squirt 99% ipa on a blue towel or kimwipe and wipe the outer frame pay extra attention to cleaning the handles squirt acetone on a blue towel or kimwipe and wipe the outer frame repeat wiping with acetone until all shiny spots are gone review cassette from varying angles for shiny spots on frame and streaks on window flip to underside of cassette never spray solvent directly onto the underside never spray solvent directly onto the underside for window streaks or smudges, squirt acetone on a kimwipe wipe window in a single motion for shiny spots on frame, squirt ipa or acetone on a kimwipe spot clean shiny spots on frame inspect the cassette video text remove the cassette from the printer hold cassette up to light to inspect vary angle of view to help reveal blemishes notes reference the c5 cassette docid\ l2pjeufznhenpztdqfvzv for more information about the c5 cassette never wipe the window without solvent on a blue towel do not squirt acetone or ipa directly onto the underside of the cassette clean the deck extra care must be taken when cleaning the deck glass abrasions or scratches in the glass will distort light coming from the light engine, causing part defects remove the cassette from deck and place it on a safe surface squirt 99 5% ipa onto a blue towel and wipe the deck to remove any resin remove stubborn, partially cured resin on the deck with acetone and blue towels check for smudges on the deck glass by shining a light across it at an angle if the deck glass is dirty, wipe with acetone sprayed blue towel in a single, slow and gentle pass, applying even pressure workstations clean workstations clean up any spills change workbench coverings if necessary remove any debris weekly printer door cleaning the door weekly is important to ensure the door retains anti static properties by using an anti static acrylic cleaner in addition, cleaning removes dust, fingerprints, and small amounts of resin never use a dry cloth or alternative cleaners to wipe the door using a dry cloth or unapproved cleaners can create a static electric charge on the door, which can pull liquid resin dripping from completed parts onto the inside of the door this can cause resin to reach prohibited areas to clean the printer door dampen a lint free polishing cloth with brillianize (anti static acrylic cleaner) outside of the printer wipe the outside of the yellow door with the moistened cloth open the door with the footswitch wipe the inside of the yellow door with the moistened cloth adjust the door to partially opened positions as needed to access all areas to partially open the door, use the footswitch twice once to move it, once to stop it the yellow door is made of acrylic and should never be exposed to chemical cleaners, acetone, or scouring compounds acetone will permanently damage the door clean kinematic balls on platform use a blue towel lightly moistened with acetone to clean the kinematic balls of the platform where they contact the platform latch and remove any residual resin general lab weekly lab maintenance should include the following tasks clean working surfaces use ipa and/or acetone to clean benchtops if used, change bench coverings clean floor to remove debris and resin spills/smears/drips clean and organized lab check inventory of lab supplies make sure there are enough consumable supplies available if not, order more these are examples of important supplies ipa acetone gloves shop towels wipes monthly clean & lubricate printer platform latch lubricate the kinematic pin mounts kinematic pin mounts in the platform latch clean the kinematic pin mounts with a blue towel or swab lightly moistened with acetone to remove any residual resin mixed with remaining grease apply a small amount of krytox gpl 205 ( mcmaster carr part number 10195k19 ) grease to each pin pair using a swab (three locations) insert platform into the platform latch, then remove it wipe off any excess grease from the platform kinematic balls with a blue towel replace your gloves to avoid getting grease on other surfaces clean & lubricate cassette kinematic pin mounts clean the 3 kinematic ball mounts 3 kinematic ball mounts on the printer deck with a blue towel or swab lightly moistened with acetone to remove old grease apply a small amount of krytox gpl 205 grease to the underside cassette pins using a swab replace your gloves to avoid getting grease on other surfaces backup important projects carbon does not store or archive projects this information is stored on the printer’s onboard server, and cannot be recovered if the server is replaced, reset, or otherwise compromised to prevent data loss, we recommend backing up critical projects at least once a month depending on your usage and requirements, more frequent backups may be necessary for each printer in the navigation and options docid 1bt3mas8msvxq9cdza67c , open the project you wish to backup in the navigation and options docid 1bt3mas8msvxq9cdza67c click on the project name at the top of the screen to open the project settings click export carbon file and save the file in the location of your choice repeat steps 1 3 for each project you wish to save general lab clean and/or replace any soiled ppe items check lab coats, glasses, and any other reusable personal protective items for contamination wash or replace soiled items replace soiled lab coats quarterly inspect fan filters find the intake fan ports intake fan ports located on the back of the m1 printer pull the black plastic fan filter cover black plastic fan filter cover off with your hands if necessary, you may use a flat edged tool to aid in removal, taking care not to scratch the paint inspect the filter filter if it is discolored, change the filter a clean filter b discolored filter replace c severely discolored filter needs more frequent replacement discard the dirty filter in the regular waste bin insert new filter there is no designated front or back side, so either orientation is sufficient gently snap the fan filter cover back in place fan filter replacements are the essentra components rff 120 t (50 piece minimum) smaller quantities are available from this supplier as needed cleaning resin off printer door if resin gets on the door, it should be cleaned off follow the instructions for maintenance /#printer door printer door scratches if scratches develop on the printer door ensure that cleaning protocols follow carbon's instructions to use only brillianize (acrylic cleaner) and a lint free polishing cloth to prevent scratches to repair a scratched door or window, carbon recommends using the accessories & supplies docid 95twe3ttl 5ihi6dnl4xi cleaning behind elevator cleaning behind the elevator requires faulting the door by blocking it with your hand the door can then be manually moved to make clearance to reach the honeycomb use a clean micro fiber towel to wipe away dust and debris cleaning the left side requires reaching around the elevator check deck for any particles that fell during cleaning, clean as necessary when cleaning is complete, activate the foot switch and the door will reset to the open position cleaning white panels and top of printer dampen a lint free polishing cloth with brillianize (anti static acrylic cleaner) wipe the white outside panels or the top to remove dust never use acetone to clean white panels